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Home » Products » Project report on plastic Technology » Project Report on CONVERSION WASTE PLASTIC WITH TYRE INTO ACTIVATED CARBON [Eiri-1444]

Project Report on CONVERSION WASTE PLASTIC WITH TYRE INTO ACTIVATED CARBON [Eiri-1444]

Project Report on CONVERSION WASTE PLASTIC WITH TYRE INTO ACTIVATED CARBON [Eiri-1444]
Project Report on CONVERSION WASTE PLASTIC WITH TYRE INTO ACTIVATED CARBON [Eiri-1444]
Product Code : Project Report
Brand Name : ITI
Product Description
Project Report on CONVERSION WASTE PLASTIC WITH TYRE INTO ACTIVATED CARBON AND INDUSTRIAL FUEL [Eiri-1444]

The disposal of plastic waste and used tyre by land filling is becoming an increasingly serious problem from a environmental and economic stand point, a better solution is to reprocess tire  into valuable products such as activated carbon other solid carbon form (e.g. carbon black) and liquid and gaseous fuel. A process design is proposed which involves pyrolysis of plastic waste and used tires, activation of the solid residue, partial combustion of liquid to produce carbon black and the use of high BTU gas for process heat. The activation of the solid residue is done using CO2 which produces CO and activated carbon. The CO2 is regenerated and the lost carbon is recovered using the boudouard reaction to produce CO2 and finely divided carbons. The latter material may be used as a substitute for carbon black. For many years, various methods are tried and tested for processing of waste plastic. The plastic materials are recycled and low value products are prepared. Plastic materials which cannot be recycled are usually dumped into undesirable landfill. Worldwide almost 20% of the waste stream is plastic, most of which still ends up in landfill or at worst it is incinerated. This is a terrible waste of a valuable resource containing a high level of latent energy. In recent year this practice has become less and less desirable due to opposition from Government and environmentally conscious community groups. The value of plastics going to landfill is showing a marginal reduction despite extensive community awareness and education programs. Research Centre for Fuel Generation (RCFG) has conducted successful 300 successful pilot trials and commercial trials for conversion of waste plastic materials into high grade industrial fuel. The system uses liquefaction, pyrolysis and the catalytic breakdown of plastic materials and conversion into industrial fuel and gases. The system can handle the majority of plastic materials that are currently being sent to landfill or which have a low recycle value.

Cost Estimation

Plant Capacity                             1 Ton/Day
Land & Building (600 sq.mt.)       Rs. 82 Lacs
Plant & Machinery                       Rs. 40 Lacs         
W.C. for 1 Month                        Rs. 5 Lacs           
Total Capital Investment               Rs. 1.31Cr.              
Rate of Return                             15%   
Break Even Point                         70%

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction
Uses and Applications
Properties
Market Position
Present Manufacturers
Detailed Process of Manufacture
Formulations
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.

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Industrial Technologies, India
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