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Home » Products » Chemical Projects » Project Report on Ethyl Methacrylate [Eiri-1474]

Project Report on Ethyl Methacrylate [Eiri-1474]

Project Report on Ethyl Methacrylate [Eiri-1474]
Project Report on Ethyl Methacrylate [Eiri-1474]
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Product Code : Project Report
Brand Name : ITI
Product Description
Ethyl Methacrylate [Eiri-1474]

Ethyl Methacrylate (EMA) is a key intermediate chemical, due to its ability to undergo polymerization and copolymerization. Polyacrylates, a  family of  clear and relatively durable thermoplastics are the major source for the consumption of EMA. At the end of 2008, there were almost 50 ethyl methacrylate manufacturing plants globally (some uncertainty exists over the precise number of plants in China where the very small localized plants are scattered over a wide geography) with plant sizes ranging from 1500 to 360000 metric tons per year (3.3 to 794 million  pounds EMA per year). EMA can be commercially manufactured by a number of routes. The conventional EMA process centers on the reaction of hydrogen cyanide (HCN) and acetone to give acetone cyanohydrin. The cyanohydrin then undergoes acid assisted hydrolysis and esterification with methanol to give ethyl methacrylate. This process (known as the ACH route) whilst quite economical if a producer has access to a low cost source of HCN, creates large amounts of ammonium bisulfate byproduct. This byproduct disposal issue and the handling of the highly toxic HCN, has prompted a great deal of research over the years aimed at developing newer cleaner and more cost effective process technologies for making EMA. A number of alternative routes have been commercialized  over the last two decades and more are claimed to be close to commercialization. These new routes range from using new feedstocks, such as isobutylene, ethylene, or even methylacetylene to developing techniques for recycling the HCN and the ammonium bisulfate. The Figure below  summarizes the major chemistries and routes to EMA.

Cost Estimation

Plant Capacity                                  33.33 MT./Day
Land & Building (15,000 sq.mt.)      Rs. 16.97 Cr.
Plant & Machinery                           Rs. 5.75 Cr.        
W.C. for 2 Months                           Rs. 49.31 Cr.          
Total Capital Investment                   Rs. 72.61 Cr.             
Rate of Return                                 58%  
Break Even Point                             24%

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction
Uses and Applications
Properties
Market Position
Present Manufacturers
Detailed Process of Manufacture
Formulations
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.

Industrial Technologies, India
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Industrial Technologies, India
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Mr. Ankur Gupta (CEO)
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Account Holder Name: Industrial Technologies, India IFSC/NEFT/RTGS Code : SBIN0001273
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