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Home » Products » Project Report on Rubber Industry » Project Report on Latex Foam Rubber (Sponge Rubber) [Eiri-1079]

Project Report on Latex Foam Rubber (Sponge Rubber) [Eiri-1079]

Project Report on Latex Foam Rubber (Sponge Rubber) [Eiri-1079]
Project Report on Latex Foam Rubber (Sponge Rubber) [Eiri-1079]
Product Code : Project Report
Brand Name : ITI
Product Description
Latex Foam Rubber (Sponge Rubber) (Eiri-1079)
Latex is NOT flexible polyurethane foam. In its natural form, latex is a milky white liquid tapped from the trunks of rubber trees (hevea brasiliensis) and then combined with water to create a thick suspension. In manufacturing natural latex foam rubber, the latex suspension is whipped to a froth and poured into carousel molds, onto a conveyor, or into sheets  (for  sponge rubber carpet cushion), sometimes additionally frothed using CO2 gas,  chilled to below freezing, and then heated to the point  of vulcanization  (about  2400 F). During  vulcanization,  molecular crosslinks  are  formed  giving the  resulting  foam  rubber  the ability  to recover its shape after compression. Traditionally, vulcanization is effected by heating the frothed latex suspension while  exposing  it  to elemental sulfur,  one  or  more  organic accelerators,  a metal oxide (ZnO) and an organic  acid  (stearic acid).  There  are  many  different  processing  formulations  to accommodate  different  rubber and synthetic  rubber  blends  and there  are two different mechanical processing technologies used today.
Cost Estimation
Plant Capacity  1 Ton/Day
Land and Building (Area 5000 sq.mt.)  Rs. 4.28 Cr.
Plant & Machinery  Rs. 64 Lacs         
W.C. for 2 Months  Rs. 1.15 Cr.           
Total Capital Investment  Rs. 6.30 Cr.              
Rate of Return  22%   
Break Even Point 54%

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction
Uses and Applications
Properties
Market Position
Present Manufacturers
Detailed Process of Manufacture
Formulations
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.

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Industrial Technologies, India
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