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Home » Products » Project report on plastic Technology » Project Report on Master Batches (Colour & Filler) [Eiri-1576]

Project Report on Master Batches (Colour & Filler) [Eiri-1576]

Project Report on Master Batches (Colour & Filler) [Eiri-1576]
Project Report on Master Batches (Colour & Filler) [Eiri-1576]
Product Code : Project Report
Brand Name : ITI
Product Description
Master Batches (Colour & Filler) [Eiri-1576]
As the name Suggests the predispersed colors or color concentrates contain a high ropertion (20-50% or even more) of pigment by weight uniformely dispersed in a suitable carrier resin. The carrier resin may be a liquid or solid. In the former case the product is a liquid dispersion while in the latter case  the product is known as solid predispered colour. Liquid dispersions may be available as low viscosity materials for plastisols, or high viscosity pastes for thermoplastics. Solid concentrates in the form of powders they are suitable for use in powder resins. These concentrates are usually marketed for specific or a group of related plastics. Some so called universal dispersions are also available in the market. The carrier resin is selected upon the type of polymer to be processed. Concentrates, when added to the base polymer (let down resin) in specified proportion, give the desired quantity of the  colour in the finished product for the desired application the simplest example is that of carbon black masterbatch for polyethene. A concentrate  containing 25% carbon black in a suitable grade of polyethene is formulated. This when added in 10% proportion (10 parts of concentrate + 90 parts of natural PE) gives 2.5% carbon black in the finished product eg. polytheylene film. The carrier may generally be a mixture of one or more polymers with one or more surfactants. The carrier is usually other than the plastic to be coloured. Low melting polyamides have excellent pigment dispersion characteristics and hence are suitable for the job as a carrier. Ethylene vinyl acetate and LDPE are often used as dispersion media in predispersed colouts which are to be used for define resins due to their better dispersion properties, capacity for high pigment loadings and compatibility with a variety of other resins. For solution vinyl coatings a co-polymer resin is frequently used which provided high shear.
Cost Estimation
Plant Capacity  2000 MT. Nos/Day
Land & Building (Area 1000 sq.mt.)  Rs. 87 Lacs
Plant & Machinery  Rs. 24 Lacs         
W.C. for 1 Month  Rs. 16 Lacs           
Total Capital Investment  Rs. 1.34 Cr.              
Rate of Return  25%   
Break Even Point 64%

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction
Uses and Applications
Properties
Market Position
Present Manufacturers
Detailed Process of Manufacture
Formulations
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.

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