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Home » Products » Project Report on Waste Management » Project Report on PARTICLE BOARD FROM BAGASSE AND RICE HUSK [EIRI-1704]

Project Report on PARTICLE BOARD FROM BAGASSE AND RICE HUSK [EIRI-1704]

Project Report on PARTICLE BOARD FROM BAGASSE AND RICE HUSK [EIRI-1704]
Project Report on PARTICLE BOARD FROM BAGASSE AND RICE HUSK [EIRI-1704]
Product Code : Project Report
Brand Name : ITI
Product Description
Project Report on PARTICLE BOARD FROM BAGASSE AND RICE HUSK [EIRI-1704]

Development of particle and fibre board has been consequential to man's quest for optimum utilization of timber and wood wastes which earlier were used mainly as fuel. Initial development of particle board took place in Germany during the Second World War when its timber supplies were practically cut-off from the supplying countries. Particle board plants were set up in postwar West Germany to meet the demand for reconstruction. In the fifties particle board manufacturing plants were set up in Europe and USA. The industry has now developed throughout the world. The origin of fibre board can be traced back to the beginning of 20th century in England and USA. It received a fillip in 1934 as a Swedish engineer developed the defibrator process or thermo mechanical pulping process. This led to the development of modern medium density fibre board industry. First MDF plant was set up in USA in 1966. Other products in the category of reconstituted panel are insulation board, wafer board, oriented strand board etc. Particle board is made from small pieces of wood chips and other lingo cellulosic materials, bonded with resins under pressure. Fibre board and medium density fibre board are manufactured by defibrizing the ligno-cellulosic raw material and bonding it with resins under pressure. Hard board or High density fibre board requires little or no resins for bonding when manufactured by the wet process. The reconstituted panel boards substitute natural wood in many applications such as furniture and house building. There have been some constraints for using them for structural applications. Several new products, such as long strand lumber, have been introduced recently having the desired strength characteristic of wood but without its drawbacks for structural applications. The reconstituted panel broad industry was primarily based upon soft woods. In the recent years, there has been a major thrust to modify the manufacturing processes for conversion of non-conventional woods and other ligno-cellulosic materials into reconstituted panels. Plants have been set up for manufacturing particle board and medium density fibre board from raw materials such as bagasse, rubber wood, cotton stalks etc.

COST ESTIMATION

Plant Capacity                       100 Cubic Meters/Day
Land & Building  (1 Acre)         Rs. 2.25 Cr
Plant & Machinery                   Rs. 7.10 Cr       
W.C. for 3 Months                   Rs. 1.19 Cr  
Total Capital Investment          Rs. 10.81 Cr            
Rate of Return                        25%  
Break Even Point                     59%

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction
Uses and Applications
Properties
Market Position
Present Manufacturers
Detailed Process of Manufacture
Formulations
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.

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