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Home » Products » Industrial Project Reports » Project Report on ROLLING MILL FOR PRODUCING TMT BARS [Eiri-1505]

Project Report on ROLLING MILL FOR PRODUCING TMT BARS [Eiri-1505]

Project Report on ROLLING MILL FOR PRODUCING TMT BARS [Eiri-1505]
Project Report on ROLLING MILL FOR PRODUCING TMT BARS [Eiri-1505]
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Product Code : Project Report
Brand Name : ITI
Product Description
ROLLING MILL FOR PRODUCING TMT BARS [Eiri-1505]

Under thermo mechanical treatment (TMT) the steel bars are passed through a specially designed water-cooling system where they are kept till the outer surface of the bars becomes colder while the core remains hot. This creates a temperature gradient in the bars. When the bars are taken out of the cooling system, the heat flows from the core to the outer surface, further tempering of the bars, which helps them attain a higher yield strength. The resulting heat-treated structure imparts superior strength and toughness to the bars. The microstructure of the core is a very fine-grained ferrite and pearlite. TMT bars are also known as 'quenched and tempered rebars', because of the quenching and tempering processes involved in making the bars. The production of quality TMT bar depends on three major factors - quality raw materials, a properly designed and automated mill, and a well-designed quenching and tempering technology. All rebars must be purchased based on the properties of yield strength, tensile strength and elongation values. Deciding the percentage of carbon content in steel has been a major challenge for engineers. While a minimum level of carbon content in steel is essential to achieve the required strength, excess carbon  threatens  its weldability. In TMT bars, this problem has been eliminated by restricting the carbon content to 0.2 per cent to attain weldability and ensuring that its strength is not lost. The joints can be welded by ordinary electrodes and no extra precautions are required.

Cost Estimation

Plant Capacity                                             200 MT/Day                  
Land & Building (11000 sq.mt.)                   Rs. 14.80 Cr.
Plant & Machinery                                       Rs. 17.66 Cr.         
W.C. for 3 Months                                       Rs. 52.46 Cr.         
Total Capital Investment                               Rs. 85.69 Cr.              
Rate of Return                                              62%   
Break Even Point                                          30%

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction
Uses and Applications
Properties
Market Position
Present Manufacturers
Detailed Process of Manufacture
Formulations
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.

Industrial Technologies, India
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Industrial Technologies, India
4449, Nai Sarak, Main Road, Delhi - 110006, India
Mr. Ankur Gupta (CEO)
industrialtech.india@gmail.com
 
 
 
Account Holder Name: Industrial Technologies, India IFSC/NEFT/RTGS Code : SBIN0001273
Current Account Number: 3312 1123 908 MICR CODE : 110002141
Bank Address: State Bank of India, Hauz Quazi, Delhi 110006, India
 
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