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Project Report On Steel Bright Bars

Project Report On Steel Bright Bars
Project Report On Steel Bright Bars
Product Code : Project Report
Brand Name : ITI
Product Description
Project Report On Steel Bright Bars

The  Bright bars are basically the raw material for a  number  of industries  engaged in the manufacture of items such  as bolts, nuts,  shafts Iron bar etc.  By virtue of the finished   surface, which  is smooth and with in the designed tolerances bright  bars  are normally drawn round, square pentagonal or hexagonal. In is proposed   to define briefly a rolling  mill  we   are  concerned mainly with hot rolling mill, that is mill in which the steel  is heated to a suitable temperature before  rolling  takes place.  A  hot   mill,   mill   stand  consists of   two   three   or   more cylindrical  metal rolls usually mounted horizontally in  bearing at their ends and vertically above each other.  If there are  two rolls  in the mill is called 2 high, and three rolls, 3 high  and soon.  These rolls may be driven through couplings at their  ends by  spindles  which,  are  in  their  turn,  coupled  to  pinious (orgeors)  which  transmit  the power from the  prime  move  (now usually  an electric motor though some steam or gas  engines  are still in use.) The  use  of  the terms wobbler and "coobler  box"  for   the  coupling   at  each  end of the  spindle  suggests   a  rather   loose  fillings coupling per mitting a limited  vertical movement  of   the rolls whilst transmitting the  driving  power. These   wobbler couplings have been superseded in many  mills  by more   advanced   designs  or  Universal  and   semi    universal couplings wobbler refers to the end of the roll fitting in to the coupling box the "roll body" or "barrel" lies between the bearing neck,  the latter being the parts which turn in the bearings  the bearings are housed in `chocks' which are positioned in "windows" in the mill  housing and these chocks may be raised or lowered to adjust the gap between the rolls.

Cost Estimation

Plant Capacity  12 MT./Day
Land & Building (Area 4000 sq.mt.)  Rs. 3.04 Cr.
Plant & Machinery  Rs. 58 Lacs         
W.C. for 2 Months  Rs. 2.39 Cr.           
Total Capital Investment  Rs. 6.20 Cr.              
Rate of Return  18%   
Break Even Point 66%


Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports


  • Introduction
  • Uses and Applications
  • Properties
  • Market Position
  • Present Manufacturers
  • Detailed Process of Manufacture
  • Formulations
  • B.I.S. Specifications
  • Process Flow Sheet Diagram, Plant Layout,
  • Cost Economics with Profitability Analysis
  • Capacity
  • Land & Building Requirements with Rates
  • List & Details of Plant and Machinery with their Costs
  • Raw Materials Details/List and Costs
  • Power & Water Requirements
  • Labour/Staff Requirements
  • Utilities and Overheads
  • Total Capital Investment
  • Turnover
  • Cost of Production
  • Break Even Point
  • Profitability
  • Land Man Ratio
  • Suppliers of Plant & Machineries and Raw Materials
  • Cash Flow Statement
  • Repayment Schedule
  • Interest Chart
  • Depreciation Chart
  • Projected Balance Sheet for 5 Years etc.


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