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Home » Products » Biotechnology projects Report » Project Report on Urea Formaldehyde Resin [Eiri-0566]

Project Report on Urea Formaldehyde Resin [Eiri-0566]

Project Report on Urea Formaldehyde Resin [Eiri-0566]
Project Report on Urea Formaldehyde Resin [Eiri-0566]
Product Code : Project Report
Brand Name : ITI
Product Description
Urea Formaldehyde Resin [Eiri-0566]
Urea Formaldehyde resin is by far the dominant adhesive for MDF, Particleboard and Plywood. It provides a strong adhesion in a permanently dry environment, cures fast and is relatively cheap. UF is applied to fibers, particles & flakes as an aqueous solution. It has an affinity for wood surfaces. In the presence of heat and an acidic catalyst (or hardener), UF condenses into a three-dimensionally cross-linked network thereby providing bonding. The reaction between urea and formaldehyde has been known since Halzer first isolated methylene urea in 1881. Synthetic production of urea was achieved  some fifty years earlier in 1828. commercial interest was not aroused in the reactions between urea and formaldehyde until a patent was granted in 1918. The next few years saw consolidation of the early development work on the amino plasts and large scale production of urea formaldehyde moulding powders began in 1938; extension of used glues followed soon after. The use of such resins has now become so firmly establish ed for such applications as moulding powders, adhesives, textile treatments and surface coatings. The advantages offered by the amine resins emerge from their initial water solubility, nonflammability, hardness, are resistance and absence of colour in cured polymers. The absence of colour of these resins has made them most suitable for production of beatuful translucent shades of any desired colour from slightest white cream or any pastel or opaque shade. Choice of colour makes them more suitable in decorative field. The base urea resins are clear water-white syrups or white powders. Correctly cured mouldings are colourless and tasteless which makes them eminently suitable for domestic articles.

Cost Estimation
  • Plant Capacity  1 Ton/Day
  • Land & Building (Area 3200 sq.yard.)  Rs. 2.97 Cr.
  • Plant & Machinery  Rs. 17 Lacs         
  • W.C. for 1 Months  Rs. 10 Lacs           
  • Total Capital Investment  Rs. 3.30 Cr.              
  • Rate of Return  14%   
  • Break Even Point 66%

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction
Uses and Applications
Properties
Market Position
Present Manufacturers
Detailed Process of Manufacture
Formulations
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.

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